PluStack wet wipe converting machine is developed for mid-size and large wet wipe manufacturers who need the highest flat pack converting capacity with minimum hassle and maximum production stability.
From material threading to output values, PluStack is designed to simplify production through automatic splice systems, web guiding technology, self-adjusting maintenance units, and tool-less format changeover.
With high-speed converting performance, advanced automation, Wipes in-Vision reporting, and reliable handling of flushable, dispersible, and biodegradable substrates, PluStack helps manufacturers achieve more output with less manpower, less maintenance, and less downtime.
PluStack wet wipe converting machine delivers outstanding converting performance for high-capacity flat pack wet wipe production.
Its full-servo architecture, 4-blade cutting system, double stacking and transfer units, and advanced product handling technologies help manufacturers achieve high output while maintaining stable production quality.
18.000 Wipes/min
High wipe output for large-scale production.
1000 Cuts/min
Design speed for high-capacity cutting performance.
240 Stacks/min
Fast stacking design speed for maximum throughput.
24/7 Runtime
Designed for continuous industrial operation.
PluStack wet wipe converting machine supports various flat pack wet wipe formats with flexible folding patterns and fast product changeover capability.
The machine can process interfolded and non-interfolded products with different wipe sizes and stack configurations, helping manufacturers respond to changing product requirements without complicated format changes.
Its high-speed platform is designed for baby wipes, personal care wipes, household wipes, flushable wipes, disinfecting wipes, biodegradable wipes, and other flat pack wet wipe products.
PluStack wet wipe converting machine is built for manufacturers who need maximum converting capacity, high machine uptime, and advanced automation in a single flat pack wet wipe converting platform.
With automatic roll splice with accumulator, web guide for each line, self-calibrating tension systems, Wipes in-Vision reporting, and servo-controlled double stacking units, PluStack delivers high productivity with reduced manpower and simplified operation.
Highest Output Platform
Designed for reliable large-scale flat pack wet wipe production.
Automatic Splice System
Supports continuous production with less operator intervention.
Web Guide on Each Line
Designed for single-operator operation and automation comfort.
Reduced Manpower
Designed for efficient single-operator operation and easy maintenance.
PluStack wet wipe converting machine supports a wide range of wipe and stack dimensions for high-capacity flat pack wet wipe production.
The machine can be configured according to cut length, bobbin width, folded width, stack height, wipe count, and substrate characteristics, enabling flexible production across different product categories.
100–220 mm
Cut Length
140–300 mm
Bobbin Width
60–160 mm
Folded Width
10–200
Stack Count
10–120 mm
Stack Height
140–300 mm
Roll Width
The listed dimensions represent standard compatibility ranges. For special pack formats, film specifications, or project-specific requirements, please contact KANSAN for a customized solution.
PluStack wet wipe converting machine is designed to simplify high-capacity wet wipe production with advanced automation, e-recipes, and practical operation.
All product parameters can be saved into e-recipes, while personnel authorization on the HMI screen helps operators manage production parameters safely and consistently.
Its automatic trigger belt tension control, tool-less product setup, self-calibrating systems, and single-operator concept help reduce daily intervention needs and improve production comfort.
Personnel Authorization
HMI-based access control for production settings.
Easy Maintenance
Modular disc dismantling and practical belt change.
E-Recipes
Save product settings for faster changeovers.
One Operator Control
Designed for single-operator management.
Individual Nozzles
Homogeneous lotion distribution for each lane.
Wetting Sensitivity <1.5%
Supports controlled and consistent wetting quality.
316L Contact Surfaces
Product touching surfaces made from 316L.
Hygienic Components
Antibacterial and FDA-approved components.
PluStack wet wipe converting machine uses a liquid dosing system with lobe pump from buffer tank to individual nozzles for each lane, supporting homogeneous lotion distribution across the product.
The system helps maintain wetting sensitivity below 1.5%, improving product consistency and lotion distribution accuracy during high-speed production.
With 316L stainless steel product contact surfaces and lotion delivery system, antibacterial FDA-approved equipment, and hygienic design principles, PluStack supports safe and premium wet wipe converting.
PluStack wet wipe converting machine is suitable for producing a wide range of flat pack wet wipe products across hygiene, personal care, household, industrial, flushable, and specialty wipe applications.
Its high-capacity converting capability and advanced substrate handling make it ideal for mid-size and large manufacturers requiring maximum output, high uptime, and production flexibility.
General Purpose Wipes
Baby Care Wipes
Household Wipes
Flushable Wipes
Moist Toilet Wipes
Make-up Wipes
Biodegradable Wipes
Floor Cleaning Wipes
Anti Bacterial Wipes
Pet Care Wet Wipes
Adult Care Wipes
Supporting diverse industries with flexible production solutions
PluStack wet wipe converting machine can be configured with additional options according to substrate type, folding requirements, hygiene expectations, and production environment.
Many advanced systems are already integrated into the PluStack concept, while optional modules help further customize the machine for specific product and factory requirements.
Hotmelt Unit
Supports continuous pop-up with clip adhesion.
300 mm Bobbin Width
Optional wider bobbin configuration for larger product formats.
Pre-Cut Wetting Kit
Designed for paper-like material applications.
Additional Folding Plates
Supports additional folding types when required.
A quick overview of the main technical specifications, converting capabilities, and product ranges of PluStack wet wipe converting machine.
PluStack wet wipe converting machine can be configured according to lane count, output requirement, product dimensions, substrate type, and production expectations.
The main difference between PluStack models is the number of lanes. As the lane count increases, wipe output capacity increases while the machine keeps the same high-speed cutting, folding, wetting, and stack transfer principles.
Not sure which configuration fits your production needs? KANSAN can help you select the right Confidence model according to your lane count, output target, and product specifications.
Contact our team to learn how PluStack can be configured according to your wipe dimensions, substrate type, folding pattern, lotion requirements, lane count, and production capacity.