Automatic Wet Wipe Converting Machine

Flexiwork XL

Flexiwork XL is a full-servo cross fold wet wipe converting machine designed for large-size wet wipe products such as hospital wipes, patient care wipes, incontinence wipes, floor cleaning wipes, and heavy-duty cleaning wipes.

Large Cross Fold Wet Wipe Machine
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Flexiwork XL is developed for manufacturers who need to produce larger cross fold wet wipe formats with reliable folding quality, stable wetting, and efficient stack transfer.

The machine is designed to process large-size substrates used in hospital care, elderly care, patient care, incontinence, floor cleaning, heavy-duty cleaning, disinfectant, and industrial wipe applications.

With its full-servo structure, automatic roll splice, web guiding system, enhanced wetting technology, and operator-friendly design, Flexiwork XL provides a flexible and dependable platform for large-format wet wipe production.

Large Cross Fold Wet Wipe Machine

Efficient Large-Size Cross Fold Production

Converting Performance

Flexiwork XL delivers stable converting performance for large cross fold wet wipe products through accurate cutting, mechanical cross folding, controlled wetting, and reliable stack transfer.

Designed for continuous industrial operation, the system helps manufacturers produce larger wipe formats with consistent dimensions, high efficiency, and controlled product quality.

500 Wipes/min

Reliable output for large-size wet wipe products.

600 Cuts/min

Design speed for rotary cutting operation.

100 Stacks/min

Stable stack transfer speed for large-format production.

24/7 Runtime

Designed for continuous industrial operation.

Flexible Folding for Large Wet Wipe Products

One Machine, Multiple Formats

Flexiwork XL is designed for large-size cross fold wet wipe products that require reliable folding, controlled wetting, and stable stack formation.

 

The machine supports Z + Cross Fold production and can be configured according to product dimensions, stack height, wipe count, substrate type, and production requirements.

 

Its flexible structure makes it suitable for hospital wipes, bedridden patient wipes, elderly care wipes, incontinence wipes, floor cleaning wipes, heavy-duty cleaning wipes, disinfectant wipes, and other large wet wipe formats.

Z + Cross Fold

Standard folding setup for compact wet wipe products.

ZZ + Cross Fold Option

Optional configuration for additional product formats.

Large Wipe Formats

Designed for bigger wipe dimensions and stack sizes.

Large Format Cross Fold Production with Reliable Control

Why Flexiwork XL?

Flexiwork XL is built for manufacturers who need to produce large-format wet wipe products with stable operation, controlled wetting, and flexible format capability.

With automatic roll splice, web guiders, enhanced wetting system, torque control, camera-supported knife detection, and full-servo operation, Flexiwork XL helps manufacturers improve product quality, uptime, and production reliability.

Large Cross Fold Wet Wipe Machine
Large Format Capability

Designed for hospital and floor cleaning wipes.

Automatic Roll Splice

Supports continuous production.

Enhanced Wetting System

Improves lotion distribution for larger substrates.

Reduced Manpower

Designed for efficient single-operator operation.

Interactive Machine Experience

Explore Flexiwork XL in 3D

Inspect the Flexiwork XL cross fold wet wipe converting machine in 3D to better understand its large-format folding section, wetting system, cutting area, stack transfer unit, and complete machine layout.

Large Product Dimensions for Cross Fold Wipes

Wipe & Stack Dimensions

Flexiwork XL supports large wipe and stack dimensions for healthcare, hygiene, cleaning, and heavy-duty wipe applications.

The machine can be configured according to cut length, bobbin width, folded width, wipe count, stack height, and substrate characteristics, enabling flexible production across large-format cross fold applications.

260–400 mm

Cut Length

180–400 mm

Bobbin Width

90–150 mm

Folded Width

2-60

Stack Count

10–100 mm

Stack Height

180–400 mm

Roll Width

The listed dimensions represent standard compatibility ranges. For special pack formats, film specifications, or project-specific requirements, please contact KANSAN for a customized solution.

Easy Operation for Large-Format Production

Operator Friendly Design

Flexiwork XL is designed to simplify large-format wet wipe production with practical operation, full-servo control, and accessible machine structure.

All product details can be saved into e-recipes, while the HMI screen supports controlled operation and repeatable production setup.

Its full visibility mechanical structure, single-operator control concept, automatic splice system, and maintenance-friendly layout help operators manage large cross fold production with confidence.

Personnel Authorization

HMI-based access control for production settings.

Easy Maintenance

Modular disc dismantling and practical belt change.

E-Recipes

Save product settings for faster changeovers.

One Operator Control

Designed for single-operator management.

Individual Nozzles

Homogeneous lotion distribution for each lane.

Wetting Sensitivity <1.5%

Supports controlled and consistent wetting quality.

316L Contact Surfaces

Product touching surfaces made from 316L.

Dual Wetting Locations

Nozzles on folding and cutting sections.

Sensitive Lotion Distribution

Homogeneous Wetting

Flexiwork XL uses a liquid dosing system from buffer tank to individual nozzles for each lane, helping provide homogeneous lotion distribution across large wet wipe products.

The machine includes nozzles on both folding and cutting sections, supporting different material types and stable wetting performance.

This enhanced wetting structure is especially useful for large-size wipes and difficult substrates that require controlled lotion application and consistent product quality.

Large Cross Fold Wet Wipe Products

APPLICATION AREAS

Flexiwork XL is suitable for producing large cross fold wet wipe products used in healthcare, hygiene, cleaning, and heavy-duty applications.

Its large-format converting capability makes it ideal for hospital wipes, patient care wipes, elderly care wipes, incontinence wipes, floor cleaning wipes, disinfectant wipes, alcohol wipes, biodegradable wipes, and industrial cleaning wipes.

Supporting diverse industries with flexible production solutions

Cross Fold Wet Wipe Machine

Configurable Options for Cross Fold Production Needs

Optional Features

Flexiwork XL can be configured with additional options according to substrate type, wetting requirements, folding format, hygiene expectations, and production environment.

These options help improve production continuity, wetting flexibility, cleanability, and format capability.

Auto Splice with Accumulator

Designed especially for dispersible material applications.

300 mm Bobbin Width

Optional wider bobbin configuration for larger product formats.

Key Machine Data for Flexiwork

Suitable for higher viscosity lotion applications.

Additional Folding Plates

Supports additional folding types when required.

Key Machine Data for Flexiwork XL

TECHNICAL SPECS

A quick overview of the main technical specifications, converting capabilities, and product ranges of Flexiwork XL.

Machine Model
Flexiwork XL
Machine Type
Large Cross Fold Wet Wipe Converting Machine
Application
Large-size cross fold wet wipe converting for hospital wipes, patient care wipes, floor cleaning wipes, and heavy-duty cleaning wipes
Design Speed
600 cuts per minute
Cutting Speed
500 cuts per minute
Wipe Output
500 wipes per minute
Linear Speed
150 meters per minute
Stacking Speed
100 stacks per minute
Number of Lanes
1 lane with 2 slit rolls
Roll Width
180–400 mm
Function
Full servo motors
Wipe Count
Minimum 2 wipes per stack
Folding Type
Z + Cross Fold
Lotion Rate
Maximum 15 L/min
Cut Length
260–400 mm
Bobbin Width
180–400 mm
Folded Width
90–150 mm
Stack Height
10–100 mm
Machine Body
304 stainless steel machine construction
Product Contact Surfaces
316L stainless steel product touching surfaces
Splice & Web Control
Automatic roll splice and web guiders included
Quality Control
Camera system for easy and fast blunt knife detection
Efficiency
≥ 95%
Runtime
24/7 industrial operation
Raw Material
Spunlace, composite materials, airlaid, hydrospun, wetlaid, wetlace, and dispersible substrates
Basis Weight
30–120 gsm
Power Requirement
3PH, 380V AC, 50 Hz, 28 kW, 35 kVA, 42A
Consumption
4.5A, 3 kW
Air Requirement
7 bar, 500 L/min
Machine Dimensions
L 3645 mm, W 6050 mm, H1 2640 mm, H2 2330 mm

Ready to Build Your Large Cross Fold Wet Wipe Line?

REQUEST A QUOTE

Contact our team to learn how Flexiwork XL can be configured according to your large wipe dimensions, substrate type, folding requirements, lotion needs, stack height, and production capacity.