Automatic Wet Wipe Converting Machine

Flexiwork

Flexiwork is a full-servo cross fold wet wipe converting machine designed for pocket wipes, cosmetic wipes, flushable wipes, disinfectant wipes, and compact wet wipe formats.
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Flexiwork Cross Fold Wet Wipe Machine is developed for manufacturers who need a flexible, reliable, and high-performance cross fold wet wipe converting system.

The machine is designed to process delicate substrates, including flushable, dispersible, and biodegradable materials, with stable folding, accurate cutting, and homogeneous lotion distribution.

With its full-servo structure, automatic roll splice, web guiding, enhanced wetting system, and operator-friendly design, Flexiwork provides a smart and responsive production platform for compact wet wipe formats.

Cross Fold Wet Wipe Machine

Efficient Cross Fold Wet Wipe Production

Converting Performance

Flexiwork delivers stable cross fold converting performance with accurate rotary cutting, mechanical cross folding, synchronized stack transfer, and controlled lotion dosing.

Designed for continuous operation, the system helps manufacturers produce compact wet wipe stacks with consistent dimensions, reliable folding quality, and high production efficiency.

2400 Wipes/min

High wipe output for cross fold production.

900 Cuts/min

Design speed for rotary cutting operation.

150 Stacks/min

Stable stack transfer speed for continuous output.

24/7 Runtime

Designed for continuous industrial operation.

Cross Fold Wet Wipe Machine
Cross Fold Wet Wipe Machine

Flexible Folding for High-Capacity Production

One Machine, Multiple Formats

Flexiwork Cross Fold Wet Wipe Machine supports different cross fold wet wipe formats with flexible folding options and practical format changeover.

The machine is designed for Z + Cross Fold applications and can be optionally configured for ZZ + Cross Fold production depending on project requirements.

Its flexible structure makes it suitable for pocket wipes, cosmetic wipes, make-up remover wipes, flushable wipes, disinfectant wipes, and other compact wet wipe formats.

Z + Cross Fold

Standard folding setup for compact wet wipe products.

ZZ + Cross Fold Option

Optional configuration for additional product formats.

Mechanical Cross Folding

Reliable folding structure with controllable vacuum support.

Flexible, Compact, and Reliable Cross Fold Production

Why Flexiwork?

Flexiwork Cross Fold Wet Wipe Machine is built for manufacturers who need a best-in-class cross fold converting solution with high flexibility, reliable uptime, and compact machine footprint.

With automatic roll splice, web guiders, enhanced wetting system, torque control, camera-supported knife detection, and Industry 4.0 reporting, Flexiwork helps improve production control and reduce operational waste.

Cross Fold Wet Wipe Machine
Cross Fold Expertise

Developed specifically for compact wet wipe formats.

Automatic Roll Splice

Supports continuous production.

Web Guiders Included

Improves material tracking and production stability.

Reduced Manpower

Designed for efficient single-operator operation.

Interactive Machine Experience

Explore Flexiwork in 3D

Inspect the Flexiwork cross fold wet wipe converting machine in 3D to better understand its folding section, wetting system, cutting area, stack transfer unit, and complete machine layout.

Compact Product Dimensions for Cross Fold Wipes

Wipe & Stack Dimensions

Flexiwork Cross Fold Wet Wipe Machine supports compact wipe and stack dimensions for pocket-size wet wipe products.

The machine can be configured according to cut length, bobbin width, folded width, wipe count, stack height, and substrate characteristics, enabling flexible production across different cross fold applications.

120–220 mm

Cut Length

120–240 mm

Bobbin Width

60–100 mm

Folded Width

5-40

Stack Count

5–60 mm

Stack Height

120–240 mm

Roll Width

The listed dimensions represent standard compatibility ranges. For special pack formats, film specifications, or project-specific requirements, please contact KANSAN for a customized solution.

Easy Operation and Fast Format Change

Operator Friendly Design

Flexiwork Cross Fold Wet Wipe Machine is designed to simplify daily operation, product setup, and format changeover processes.

All product details can be saved into e-recipes, while the HMI screen supports controlled operation and practical production management.

Its full visibility mechanical structure, single-operator control concept, automatic splice system, and accessible design help operators manage cross fold production with ease and reliability.

Personnel Authorization

HMI-based access control for production settings.

Easy Maintenance

Modular disc dismantling and practical belt change.

E-Recipes

Save product settings for faster changeovers.

One Operator Control

Designed for single-operator management.

Individual Nozzles

Homogeneous lotion distribution for each lane.

Wetting Sensitivity <1.5%

Supports controlled and consistent wetting quality.

316L Contact Surfaces

Product touching surfaces made from 316L.

Dual Wetting Locations

Nozzles on folding and cutting sections.

Sensitive Lotion Distribution

Homogeneous Wetting

Flexiwork Cross Fold Wet Wipe Machine uses a liquid dosing system from buffer tank to individual nozzles for each lane, helping provide homogeneous lotion distribution across compact wet wipe products.

The machine includes nozzles on both folding and cutting sections, supporting different material types and more stable wetting performance.

Its enhanced wetting system is especially useful for dispersible and flushable substrates, helping maintain product quality with wetting sensitivity below 1.5%.

Cross Fold Wet Wipe Products

APPLICATION AREAS

Flexiwork Cross Fold Wet Wipe Machine is suitable for producing a wide range of cross fold and pocket wet wipe products.

Its compact format capability and flexible substrate handling make it ideal for cosmetic wipes, make-up remover wipes, pocket wipes, flushable wipes, disinfectant wipes, alcohol wipes, and other specialty wet wipe applications.

Supporting diverse industries with flexible production solutions

Cross Fold Wet Wipe Machine

Configurable Options for Cross Fold Production Needs

Optional Features

Flexiwork Cross Fold Wet Wipe Machine can be configured with additional options according to substrate type, wetting requirements, folding format, hygiene expectations, and production environment.

These options help improve production continuity, wetting flexibility, cleanability, and format capability.

Auto Splice with Accumulator

Designed especially for dispersible material applications.

300 mm Bobbin Width

Optional wider bobbin configuration for larger product formats.

Key Machine Data for Flexiwork

Suitable for higher viscosity lotion applications.

Additional Folding Plates

Supports additional folding types when required.

Key Machine Data for PluStack

TECHNICAL SPECS

A quick overview of the main technical specifications, converting capabilities, and product ranges of Flexiwork Cross Fold Wet Wipe Machine.

Machine Model
Flexiwork
Machine Type
Cross Fold Wet Wipe Converting Machine
Application
Cross fold wet wipe converting for pocket wipes, cosmetic wipes, flushable wipes, and compact wet wipe formats
Design Speed
900 cuts per minute
Cutting Speed
800 cuts per minute
Wipe Output
2400 wipes per minute
Linear Speed
150 meters per minute
Stacking Speed
150 stacks per minute
Number of Lanes
2 slit rolls
Stack Height
5–80 mm
Roll Width
120–240 mm
Function
Full servo motors
Wipe Count
5–40 wipes per stack
Folding Type
Z + Cross Fold, optionally ZZ + Cross Fold
Lotion Dosing Capacity
Maximum 12 L/min, higher capacity optional
Lotion Dosing Ratio
200%–400%, depending on material pick-up capability
Wetting Sensitivity
Less than 1.5%
Machine Body
304 stainless steel machine construction
Product Contact Surfaces
316L stainless steel product touching surfaces
Splice & Web Control
Automatic roll splice and web guiders included
Safety System
CE compliant safety system with online failsafe and protection mechanisms
Quality Control
Camera system for easy and fast blunt knife detection
Efficiency
Above 95%
Runtime
24/7 industrial operation
Raw Material
Spunlace, composite materials, airlaid, hydrospun, wetlaid, wetlace, and dispersible substrates
Power Requirement
3PH, 380V AC, 50 Hz, 18 kW, 22.5 kVA, 34.22A
Consumption
6A, 4 kW
Air Requirement
7 bar, 75 nominal L/min
Machine Dimensions
L 3952 mm, W 6232 mm, H 2265 mm

Choose the Right Cross Fold Configuration

Compare Flexiwork Models

Flexiwork Cross Fold Wet Wipe Machine can be configured according to lane count, output requirement, product dimensions, substrate type, and production expectations.

The main difference between Flexiwork models is the number of lanes. As the lane count increases, wipe output and stack transfer capacity increase while the machine keeps the same cross fold converting principles.

Technical Charts
Flexiwork 2
Flexiwork 3
Flexiwork 4
Design Speed
1400 wipes/min
2100 wipes/min
2800 wipes/min
Advisable Speed
1200 wipes/min
1800 wipes/min
2400 wipes/min
Cutting Speed
700 cut/min
700 cut/min
700 cut/min
Stack Transfer Speed
100 stacks/min
150 stacks/min
240 stacks/min
Line Speed
150 meters/min
140 meters/min
140 meters/min
Number of Lanes
2
3
4
Fold Patterns
All major fold patterns
All major fold patterns
All major fold patterns
Functioning Mode
Automatic, full servo driven
Automatic, full servo driven
Automatic, full servo driven
Max-Min Product Height
5–60 mm / up to 80 mm optional
5–60 mm / up to 80 mm optional
5–60 mm / up to 80 mm optional
Max. Product Length
120–220 mm
120–220 mm
120–220 mm
Max-Min Folded Product Width
60–100 mm
60–100 mm
60–100 mm
Roll Width
120–240 mm / up to 300 mm optional
120–240 mm / up to 300 mm optional
120–240 mm / up to 300 mm optional

Not sure which configuration fits your production needs? KANSAN can help you select the right Confidence model according to your lane count, output target, and product specifications.

Ready to Build Your Cross Fold Wet Wipe Production Line?

REQUEST A QUOTE

Contact our team to learn how Flexiwork can be configured according to your wipe dimensions, substrate type, folding pattern, lotion requirements, lane count, and production capacity.